Report Coverage
This report focuses on freight and passenger rail transport and the manufacture of railway locomotives and rolling stock and includes comprehensive information on the state and size of the industry, volumes and tonnages, investment in rolling stock and infrastructure and significant projects and corporate actions in South Africa, on the continent and internationally. There are 31 company profiles including Transnet, Prasa and Bombela Operating Company, which operates Gautrain. Other profiled companies include Traxtion Sheltam which provides services to the coal mining, ferrochrome, gold mining and paper and pulp industries and African Rail and Traction Services, part of the Surtees Rail Group, which operates and controls rail systems.
Introduction
This report focuses on freight and passenger rail transport and the manufacture of railway locomotives and rolling stock.
The proposed National Rail Policy plans to stimulate a renaissance in the South African railway sector by introducing remedial infrastructural investment and institutional interventions to position rail as the backbone of the national transport sector. As part of its drive to revitalise the rail industry as a whole and create the fifth largest railway network globally, the National Transport Master Plan will invest R751.74bn in infrastructure projects until 2050, with 43% earmarked for the rail sector. The proposed capital expenditure and expansion projects of Transnet, the Passenger Rail Agency of South Africa (Prasa) and the Gautrain Management Agency (GMA) will lead this revival. However, it is not known at this stage how the alleged extensive governance and supply chain irregularities at Transnet and Prasa will affect their ability to fulfil the expectations in this regard.
Strengths
• Financial and policy support from government in the form of the Prasa rolling stock renewal and support programmes, Gautrain network expansion project and Transnet market demand strategy.
• High levels of investment in the sector.
• Local and international manufacturers of all sizes active in the domestic market.
• Lower environmental impact compared to road transport.
• Rail is on average 33% cheaper than road transport, especially for distances greater than 500km.
• The establishment of state-of-the-art manufacturing facilities to fulfil Transnet and Prasa acquisition contracts
Weaknesses
• Critical skills shortages at all levels of the industry resulting in inefficiencies, increased accident rates and poor service delivery.
• Current management instability and governance and supply chain issues at Prasa and Transnet.
• Current underdeveloped rolling stock value chain.
• Declining performance of the manufacturing sector.
• Inflexible nature of railway lines limits service opportunities.
• Old and outdated infrastructure.
• Original equipment manufacturers’ challenges associated with meeting the localisation requirements of the acquisition programmes.
• Split responsibility for freight rail which falls under the Department of Public Enterprises and passenger rail which falls under the Department of Transport.
Opportunities
• Development of collaborative intermodal transport systems.
• Empowerment partnerships as a result of the capital expansion projects.
• Huge investment in rail network and infrastructure projects on the African continent will increase the demand for locomotives and rolling stock.
• Increased competition from third-party private sector operators as a result of the implementation of the National Rail Policy.
• Infrastructure and capital expansion projects in South Africa will create demand for transportation of imported machinery and equipment, thereby increasing demand for locomotives and rolling stock.
• Infrastructure programmes if handled according to correct supply chain procedures should increase capacity leading to increased passenger and freight volumes.
• Institutional interventions should enhance competitiveness and promote effective operation.
• Integration of local rolling stock suppliers into global original equipment manufacturer value chains.
• Localisation requirements and focus on supplier development should create a sustainable chain of manufacturers and suppliers
• Proposed transport economic regulator will set prices, provide regulated third-party access to rail network, improve competition and lower costs to business
• The devolution of metropolitan passenger services to local authorities.
• The maintenance programme for the newly procured rolling stock and locomotives will also provide opportunities once the warranties have expired.
• Weak rand increases value of exported commodities thereby increasing volumes.
Threats
• A decrease in rail freight and passenger volumes and revenues.
• Alleged procurement irregularities and corruption.
• Extensive rail and port infrastructure projects on the African continent could divert freight away from South Africa.
• High unemployment reduces the number of passengers travelling to and from work.
• Inability to manufacture stock within the lead times.
• Increasing competition from flexible, efficient and convenient road freight and passenger transport.
• Increasing electricity and steel costs as well as the negative effect of above-inflation and double-digit wage settlements will reduce competitiveness.
• Rising labour, diesel and electricity costs and implementation of carbon tax.
• Weak economic growth, leading to lower production, with less freight to transport, resulting in lower investment in expansion, thereby reducing the demand for additional rolling stock for bulk and general freight.
• Worsening economy as the volatile rand increases the costs of imported rolling stock and components while high interest rates negatively affect the cost of borrowing.
Outlook
The International Transport Forum forecasts that global freight and passenger mobility demand will grow as the population continues to expand, particularly in cities. Urbanisation rates will be particularly high in emerging and developing economies. Much of the anticipated increase in the global population by 2050 is projected to occur in Africa and by 2100 the continent will be home to approximately 40% of the world population.
The future of the South African locomotive and rolling stock manufacturing industry will be determined by the contracts awarded by Transnet, Prasa and the Gautrain Management Agency. In spite of declining passenger patronage, Prasa expects to attract new customers through the upgrading, modernisation and expansion of existing rolling stock, networks and services. In spite of the current market conditions Transnet believes that general freight volumes will rise steadily in the coming years, driven by new business development initiatives, expansion into the rest of Africa, Middle East and South Asia, and an increase in capacity through the acquisition of new rolling stock. However, the impact of the alleged governance and procurement irregularities on the achievement of these objectives, as well as on the overall intention to revitalise the rail sector, remains unclear. As mentioned, Gautrain Management Agency has implemented measures to make Gautrain travelling more convenient and is awaiting funding for the proposed Gautrain 2 expansion project.
According to WSP Africa’s infrastructure and transportation division director Vishaal Lutchman, the future of rail infrastructure in South Africa is bright as government has set an ambitious target to have the fifth largest railway network globally. The National Transport Master Plan aims to invest R751.74bn in infrastructure projects until 2050, with 43% of this earmarked for the rail sector. “Currently, the biggest potential for growth definitely lies in the bulk, or freight, rail networks, where a sizeable amount of the planned investment into rail infrastructure projects is aimed at turning the country into a key player in the global freight market.”
Brian Monakali, chairman of the South African Heavy Haul Association believes that customers will, in future, demand far greater visibility over their cargo, from point of collection to point of delivery, and will also expect higher levels of service predictability and reliability. To deliver on those expectations, operators are going to have to become digital railway companies. “By 2030, I expect trains will be able to talk to each other through technology and I also expect that the rolling stock will be in a position to communicate with the infrastructure to gauge the condition of the infrastructure so as to facilitate predictive maintenance and improved reliability.” Transnet research and development executive Konrad Boshoff reports that the South African rail sector is seeing “real development in looking at newer technologies and the implementation thereof”.
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Whats Inside The Report
Years of mismanagement damaged South Africa’s rail transport industry, but regulatory reform is resulting in gradual improvement. Private sector opportunities exist in freight operations and infrastructure, yet the network requires substantial investment to
Railway Transport and Manufacture of Locomotives and Rolling Stock in South Africa
2019
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Historical Reports
Railway Transport and Manufacture of Locomotives and Rolling Stock in South Africa 2025-08-27
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Railway Transport and Manufacture of Locomotives and Rolling Stock in South Africa 2021-03-12
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Railway Transport and Manufacture of Locomotives and Rolling Stock in South Africa 2017-07-28
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Railway Transport and Manufacture of Locomotives and Rolling Stock in South Africa 2017-02-23
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Railway Transport and Manufacture of Locomotives and Rolling Stock in South Africa 2015-10-27
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Railway Transport and Manufacture of Locomotives and Rolling Stock in South Africa 2014-10-08
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Table of Contents
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PAGE |
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1.
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INTRODUCTION
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1
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2.
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DESCRIPTION OF THE INDUSTRY
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1
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2.1.
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Industry Value Chain
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7
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2.2.
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Geographic Position
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9
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3.
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SIZE OF THE INDUSTRY
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11
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4.
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STATE OF THE INDUSTRY
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17
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4.1.
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Local
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17
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4.1.1.
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Corporate Actions
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26
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4.1.2.
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Regulations
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31
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4.1.3.
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Enterprise Development and Social Economic Development
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36
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4.2.
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Continental
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40
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4.3.
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International
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48
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5.
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INFLUENCING FACTORS
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55
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5.1.
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Economic Environment
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55
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5.2.
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Rising Operating Costs
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57
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5.3.
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Investment in Rolling Stock and Rail Infrastructure
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60
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5.4.
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Governance and Supply Chain Issues
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67
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5.5.
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Localisation Requirements and Supplier Development Programmes
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70
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5.6.
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Movement from Road to Rail
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71
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5.7.
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Challenges and Issues facing the Mining Industry
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74
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5.8.
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Technology, Research and Development (R&D) and Innovation
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75
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5.9.
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Labour
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78
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5.10.
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Environmental Issues
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84
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5.11.
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Cyclicality
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85
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5.12.
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Crime, Safety and Security
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86
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6.
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COMPETITION
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89
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6.1.
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Barriers to Entry
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91
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7.
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SWOT ANALYSIS
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91
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8.
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OUTLOOK
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93
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9.
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INDUSTRY ASSOCIATIONS
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94
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10.
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REFERENCES
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95
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10.1.
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Publications
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95
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10.2.
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Websites
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97
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APPENDIX 1
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99
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Notable Players in the Rail Sector
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99
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APPENDIX 2
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107
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Transnet Freight Rail Business Units: Commodities and Critical Train Flows
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107
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APPENDIX 3
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110
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Prasa Medium Term Capital Expenditure Programme 2019/20 to 2021/22
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110
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APPENDIX 4
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111
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Suppliers to the Rail Manufacturing Industry
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111
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Appendix 5
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120
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Current Localisation and Supplier Development Initiatives and Incentives
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120
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COMPANY PROFILES
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129
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ABB SOUTH AFRICA (PTY) LTD
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129
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ACTOM (PTY) LTD
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132
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AFRICAN RAIL AND TRACTION SERVICES (PTY) LTD
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140
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ALSTOM UBUNYE (PTY) LTD
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142
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BOMBARDIER TRANSPORTATION SOUTH AFRICA (PTY) LTD
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144
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BOMBELA OPERATING COMPANY (PTY) LTD
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146
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CRRC E-LOCO SUPPLY (PTY) LTD
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148
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CRRC SA ROLLING STOCK (PTY) LTD
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150
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DENEL VEHICLE SYSTEMS (PTY) LTD
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152
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ETION LTD
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155
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GALISON MANUFACTURING (PTY) LTD
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159
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GE SOUTH AFRICA TECHNOLOGIES (PTY) LTD
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161
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GIBELA RAIL TRANSPORT CONSORTIUM (RF) (PTY) LTD
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163
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GLOBAL RAILWAY ENGINEERING (PTY) LTD
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166
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IKUSASA RAIL (PTY) LTD
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168
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KNORR-BREMSE (SOUTH AFRICA) (PTY) LTD
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170
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LUCCHINI SOUTH AFRICA (PTY) LTD
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172
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MEHLEKETO RESOURCING (PTY) LTD
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174
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PASSENGER RAIL AGENCY OF SOUTH AFRICA
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176
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PROGRESS RAIL SA (PTY) LTD
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179
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R AND H RAIL (PTY) LTD
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181
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SAFREIGHT LOGISTICS (PTY) LTD
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183
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SIEMENS (PTY) LTD
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185
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SIYAHAMBA ENGINEERING (PTY) LTD
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189
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SWASAP (PTY) LTD
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192
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TMH AFRICA (PTY) LTD
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194
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TRANSNET SOC LTD
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195
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TRAXTION SHELTAM (PTY) LTD
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200
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TRIDENT SOUTH AFRICA (PTY) LTD
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203
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VERSA RAIL (PTY) LTD
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205
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WICTRA HOLDINGS (PTY) LTD
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207
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